Wire Harness Test System application
The wire harness test system is a special comprehensive testing device for harness production lines in new energy vehicles, energy storage, industrial control and home appliance industries. It integrates multiple testing functions including continuity, short circuit, open circuit, insulation resistance, AC/DC withstand voltage and contact resistance. It can complete synchronous full-channel testing of multi-core wire harnesses in one go, and quickly locate hidden defects such as misconnection, missing connection, damaged insulation and failed terminal crimping.
Equipped with multiple independent test channels, the system supports import and comparison of customized harness wiring diagrams, automatically judges qualified and defective products, and stores test waveforms and data records simultaneously. It can connect with semi-automatic fixtures and fully automatic harness production lines to realize standardized factory inspection of wire harnesses.
Main Application Scenarios
New Energy Vehicle Wiring Harnesses
It is applied to high-voltage power battery harnesses, vehicle low-voltage control harnesses, motor wiring harnesses and charging gun cables. It strictly inspects high-voltage insulation and circuit continuity to avoid safety hazards such as electric leakage and short-circuit fire during driving, meeting strict quality inspection standards of automobile manufacturers.
Energy Storage & Battery Pack Harnesses
Comprehensive testing for energy storage cabinet connecting wires, battery module sampling harnesses and high-voltage bus harnesses. It accurately screens defects including inter-wire insulation failure and loose terminals to ensure long-term stable operation of energy storage power stations.
Industrial Equipment & Servo Harnesses
Conductivity and safety compliance testing for industrial servo motor cables, automation control wires and robot signal harnesses, preventing equipment shutdown and signal distortion caused by poor wire contact during operation.
Home Appliance & Medical Device Harnesses
Testing internal connecting wires of air conditioners, washing machines, as well as precision signal and power cables for medical equipment. It complies with medical safety standards and reduces after-sales maintenance rates of circuit failures.
Core Equipment Advantages
Traditional single-function testers require separate repeated tests for continuity, withstand voltage and insulation, resulting in low efficiency. The integrated wire harness test system combines all test items, and multi-channel parallel testing greatly accelerates inspection speed. The system supports automatic barcode scanning, accurate marking of defective positions, local data storage and export, and can dock with MES production management systems to realize full-process data traceability of harness production, and control product quality from the source.
